The two white elbows either side fit onto a tee-piece that is connected to the suction pipe of a vacuum cleaner. This serves to suck away the hot ionized air and also keep the electrodes cool. The electrodes shown above are copper bar with a 9mm hole drilled through them, this was later changed to solid electrodes with air passing over their exterior (as shown below).

Having then decided to change to just two plain copper electrodes for an increased surface area, I milled three radial slots into each one and fitted copper bar into the slots. These act both as cooling fins to aid quenching and also locate the electrode centrally within its tube. The three bars are a tight fit in their 3/16 inch deep milled slots, but because I wanted to turn the whole electrode in the lathe to put a radius on the fins outer edges, I soft soldered them as well. (It was too much thermal mass for my gas torch to Silver Solder).

The soft solder is very unlikely to melt (update: it never has), but if it did it is of no consequence as the bars will not move when located in their tubes. Once they were turned to their correct outside diameters, the complete assembly slid comfortably into the surrounding tube as shown below.









This represents serious 'over engineering' and they never get hot on just an NST, and still touch warm on ~5kW PIG. The electrodes are 0.75 inch diameter solid copper, 7 inches long and each electrode (without its surrounding tube) weighs just over 2 pounds.














A vented cover fits over the front hole and is secured with two wing nuts.

This makes a considerable difference to the noise level of the Tesla coil. I prefer to hear the noise of the streamers without the 'crack' of the spark gap. Originally on 1 kw the electrodes were only ever warm after a five minute run. This enabled me to get second notch quenching, as can be seen on the Tuning page.

This gap was used a lot on my Homemade Transformer running on 3Kva+ without any real problems. Over this figure quenching no doubt becomes an issue as I found the performance was then better with an SRSG.